FibroCeram Materials
FibroCeram Materials
Explore our top-tier vacuum-formed silicate panels designed to withstand severe kiln conditions, heavy machinery vibrations, and intensive furnace operations.
Eritrea, located dynamically in the Horn of Africa, is executing a phased expansion of its mining, mineral processing, and light manufacturing sectors. Key projects centered around the Bisha Mine (rich in gold, copper, and zinc), the Zara Mining Project, and infrastructural developments near Massawa and Asmara demand highly robust thermal architectures. As local enterprises seek to replace obsolete, energy-inefficient legacy insulation systems, the need for high-density, low thermal conductivity, and structural rigidity becomes paramount.
Our ceramic fiber boards are engineered precisely to combat the harsh ambient environments of East Africa, where high humidity along the Red Sea coast meets dry, arid conditions inland. This climatic variation requires insulation materials with low thermal expansion coefficients and high resistance to physical degradation. By utilizing vacuum-formed alumina-silicate compositions, we deliver dimensional stability that ensures minimal thermal leakage at joints, thereby reducing fuel consumption in high-temperature kilns, boilers, and smelting vessels.
Within Eritrea's metallurgical and cement manufacturing sectors (such as the operations in Ginda), thermal equipment operates under extreme thermal gradients. High-temperature insulation materials must resist not only the extreme hot face temperatures (ranging from 1050°C up to 1600°C) but also chemical attacks from gases, particulate fly ash, and trace minerals. Our Zirconium-stabilized (1430°C) boards offer advanced crystallization resistance, maintaining elasticity and structural cohesion long after standard mineral wool components fail.
By transitioning to high-purity synthetic mullite and alumina-silicate formulations, Eritrean engineers can successfully mitigate structural deformation in rotary kilns, blast furnaces, and secondary refining vessels, securing uninterrupted processing and maximizing the lifetime of metal shell components.
Deploying top-tier raw materials, computer-controlled forming processes, and strategic logistics direct to Eritrean sea gateways.
Our state-of-the-art Chinese manufacturing facilities employ fully automated continuous drying and shaping systems. This guarantees strict thickness control (±1mm tolerances) and homogeneous density distribution across each board, minimizing weak structural points.
Utilizing high-purity calcined bauxite and synthetic silica sand, our boards contain extremely low trace iron oxide (Fe₂O₃ < 0.2%) and alkali impurities. This low iron content prevents catalytic reduction reactions inside reducing kiln atmospheres.
We manage complex logistics from our factories in China directly to the Port of Massawa or Port of Assab in Eritrea. With rigorous shockproof and waterproof ocean packaging, boards arrive completely intact and dry, ready for immediate installation.
Our engineering division develops custom-cut profiles, high-density baffles, and complete furnace insulation lining calculations based on your thermal blueprints.
Send Inquiry NowSelect the appropriate insulation board rating based on your furnace hot-face operation requirements and atmospheric chemistry.
| Property / Type | 1050 Standard Board | 1260 High-Alumina Board | 1430 Zirconia Board | 1600+ Polycrystalline Board |
|---|---|---|---|---|
| Classification Temp (°C) | 1050°C | 1260°C | 1430°C | 1600°C - 1800°C |
| Working Temp (°C) | < 900°C | 1050°C | 1200°C - 1350°C | 1400°C - 1550°C |
| Density (kg/m³) | 220 - 320 | 260 - 360 | 300 - 450 | 350 - 600 |
| Al₂O₃ Content (%) | 44% - 46% | 52% - 55% | 39% - 41% (Al₂O₃) + ZrO₂ | 72% - 97% |
| ZrO₂ Content (%) | - | - | 15% - 17% | - |
| Linear Shrinkage (%) | < 3.0 (at 950°C) | < 2.5 (at 1150°C) | < 2.0 (at 1350°C) | < 1.5 (at 1500°C) |
Our ceramic fiber boards are manufactured through a wet vacuum forming process utilizing high-purity inorganic binders and organic starches. During the initial heat-up cycle, these organic binders burn out cleanly, leaving behind a highly porous, low thermal conductivity, and chemically inert refractory block. Our board formulations are designed to have high compressive strength (typically >0.5 MPa at 10% deformation), allowing them to support the mechanical loads of heavy heating elements and high-velocity gas flows without erosion.
Thermal Insulation Material Experts
Titan New Material is a major ceramic fiber manufacturer in China. We offer ceramic fiber blankets, bulk fiber, boards, papers, modules, refractory castables, refractory bricks, etc. With decades of manufacturing experience, our products have successfully optimized industrial furnaces across Europe, Southeast Asia, the Middle East, and rapidly developing zones in East Africa.
Our core R&D focuses on developing low-thermal-conductivity materials that directly lower electricity and gas consumption for high-intensity plants. From simple kiln backing layers to heavy-duty hot-face metallurgical shields, we provide certified, asbestos-free insulation panels optimized for longevity and ecological compliance.
Classified into 1260C, 1300C, and 1430C with thickness ranging from 6mm to 50mm and densities from 64kg/m³ to 160kg/m³.
Classified into 1260C and 1430C with thickness ranging from 6mm to 100mm and densities from 220kg/m³ to 600kg/m³.
Classified into three types: 1260C standard, 1350C high aluminum, 1430C ZrO2 with thickness ranging from 1mm to 10mm and densities from 170kg/m³ to 220kg/m³.
Made out of ceramic fiber blankets. Stack bonded type and folded type are its two major forms. The density ranges from 160kg/m³ to 240kg/m³. And also three types of anchors (Type S/M/T) can be pre-installed.
Our ceramic fiber products are widely used in ceramics industry, metallurgical industry, electric appliances, pipe thermal wrapping, and passive fire protection sectors.
RTO incinerator, shuttle kilns, rotary kilns, rolling kilns, Muffle furnaces etc.
Movable and tunnel kilns for ceramics and red bricks.
Thermal insulation for pizza ovens.
Refractory materials are widely used in the steel industry.
High-density ceramic fiber blankets are widely used as the thermal insulation material of fire doors.
Ceramic fiber or Rockwool are widely used as the thermal insulation material for industrial pipings.
Premium structural insulation materials engineered for furnace wall linings, expansion joints, and back insulation configurations.
Expert responses regarding temperature ratings, chemical compositions, and procurement optimization.
Partner with Henan FibroCeram to lower your heat loss, reduce fuel consumption, and optimize the structural longevity of your high-temperature kilns in Eritrea.
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