FibroCeram Materials
FibroCeram Materials
Explore our high-performance refractory fiber ropes, rigid boards, papers, and specialized tubing solutions designed for demanding industrial environments.
Unlocking thermal efficiency, structural integrity, and energy transition solutions in high-temperature manufacturing.
In an era driven by global decarbonization mandates, energy conservation, and advanced materials engineering, thermal management in high-temperature processing environments has evolved from a passive utility requirement to a core competitive differentiator. Ceramic Fiber Tubing—manufactured primarily via precision vacuum-forming processes using high-purity aluminosilicate fibers—stands at the forefront of this industrial transition.
Designed to operate continuously at extreme temperatures ranging from 1050°C (1922°F) to 1430°C (2606°F), ceramic fiber tubes and sleeves provide unmatched thermal insulation, low heat storage, rapid thermal cycling resilience, and superior resistance to chemical degradation. As a global OEM/ODM manufacturer and exporter, our engineering facilities bridge the gap between custom component prototyping and full-scale industrial supply, delivering tailormade geometry for burner blocks, sensor protections, molten metal transfer conduits, and petrochemical furnace sleeve applications.
Information Gain Key Insight: Replacing legacy heavy refractory brick sleeves with precision vacuum-formed ceramic fiber tubing reduces system thermal mass by up to 75%, allowing industrial kilns and heat treatment furnaces to achieve energy savings exceeding 20-35% while slashing warm-up cycle times by half.
Our OEM/ODM manufacturing capability utilizes controlled slurry vacuum-forming technology. By suspending high-purity alumina-silica bulk fibers in aqueous mixtures with inorganic and organic binders, we precision-mold seamless tubular shapes with uniform wall thickness, exceptional surface smoothness, and customizable radial density profiles (ranging from 220 kg/m³ to 450 kg/m³).
| Parameter Class | Standard Grade (1260°C) | High-Purity Grade (1360°C) | Zirconia Grade (1430°C) | Bio-Soluble AES Grade |
|---|---|---|---|---|
| Classification Temp (°C) | 1260°C (2300°F) | 1360°C (2480°F) | 1430°C (2600°F) | 1200°C - 1300°C |
| Al₂O₃ Content (%) | 45 - 46% | 47 - 49% | 39 - 40% | CaO-MgO-SiO₂ System |
| ZrO₂ Content (%) | - | - | 15 - 17% | - |
| Bulk Density (kg/m³) | 240 - 320 kg/m³ | 260 - 360 kg/m³ | 280 - 400 kg/m³ | 220 - 300 kg/m³ |
| Permanent Linear Shrinkage | < 3% (1000°C, 24h) | < 2.5% (1100°C, 24h) | < 2.0% (1350°C, 24h) | < 1.5% (1000°C, 24h) |
| Thermal Conductivity (W/m·K) | 0.08 (at 400°C) | 0.09 (at 600°C) | 0.12 (at 800°C) | 0.07 (at 400°C) |
Our chemical composition matrix avoids volatile impurity elements (such as Fe₂O₃ < 0.2% and Na₂O+K₂O < 0.15%), preventing premature devitrification and structural embrittlement at elevated thermal plateaus. For specialized applications in non-ferrous aluminum casting, tubes are post-treated with rigidizers and non-wetting agents (such as boron nitride or hydrophobic alumina coats) to completely repel molten aluminum, zinc, and copper alloys.
From rapid CAD prototyping to multi-axis CNC post-machining, we empower global OEMs with custom high-temperature ceramic fiber tubing.
We supply straight cylinders, multi-stepped sleeves, conical nozzles, split half-shell tubes, and complex flanged burner tubes tailored to precise customer drawings.
Adjustable bulk densities from lightweight soft insulation cores (180 kg/m³) to high-rigidity structural outer walls (450 kg/m³) with surface hardening treatments.
State-of-the-art 5-axis CNC routers allow us to achieve intricate grooves, slotting, counter-bored holes, and tight tolerances down to ±0.5mm on finished ceramic fiber tubes.
Titan New Material is a major ceramic fiber manufacturer in China. We offer high-performance ceramic fiber blankets, bulk fiber, boards, papers, modules, refractory castables, refractory bricks, and precision vacuum-formed ceramic fiber tubes engineered for world-class heat containment.
Classified into three temperatures 1260°C, 1300°C and 1430°C with thickness ranging from 6mm to 50mm and densities from 64kg/m³ to 160kg/m³.
Classified into two temperatures 1260°C and 1430°C with thickness ranging from 6mm to 100mm and densities from 220kg/m³ to 600kg/m³.
Classified into three types: 1260°C standard, 1350°C high aluminum, 1430°C ZrO2 with thickness ranging from 1mm to 10mm and densities from 170kg/m³ to 220kg/m³.
Made out of ceramic fiber blankets. Stack bonded type and folded type are major forms (160-240kg/m³) with pre-installed Type S/M/T anchors.
Our ceramic fiber products and customized tubing solutions are widely used in ceramics industry, metallurgical industry, electric appliances, pipe thermal wrapping, and passive fire protection sectors.
RTO incinerators, shuttle kilns, rotary kilns, rolling kilns, Muffle furnaces, and specialized burner insulation tubing.
Movable and tunnel kilns for ceramics, structural clay, red bricks, and high-temp flue lining expansion sleeves.
Thermal insulation for commercial & domestic pizza ovens, refractory gaskets, and exhaust pipe heat isolation tubes.
Refractory materials widely used across steelmaking, blast furnace tapping lines, ladle covers, and continuous casting sleeves.
High-density ceramic fiber blankets, boards, and ropes widely used as passive fireproof core seals in architectural fire doors.
Rigid ceramic fiber tubes and flexible rockwool wraps engineered as premium thermal insulation for high-pressure industrial piping.
Navigating Next-Generation Low-Biopersistent Fibers, Green Hydrogen Furnaces, and Additive Manufacturing.
Regulatory frameworks such as EU REACH and OSHA guidelines are shifting industrial demand toward Alkaline Earth Silicate (AES) bio-soluble fibers and Polycrystalline Alumina (PCW) fibers. AES tubes provide high thermal performance up to 1200°C without bio-persistence concerns, dissolving harmlessly in human body fluids in the event of accidental inhalation. Meanwhile, PCW fiber tubing handles extreme continuous operations up to 1600°C in aggressive atmospheres without phase transformation or grain growth.
As steelmakers, glass producers, and chemical plants transition from natural gas to green hydrogen-fueled burners and high-power electric induction furnaces, internal atmospheres become intensely humid and chemically reactive. Standard refractory materials suffer accelerated degradation in high-moisture H₂ combustion environments. Our research team has developed hydro-thermally stable binder technology that ensures ceramic fiber tubes preserve structural strength and zero shrinkage under steam-heavy high-temperature exhaust.
Emerging manufacturing protocols combine wet slurry 3D printing with subtractive CNC profiling. This hybrid process produces ceramic fiber tubes with non-uniform internal air channels, optimizing air gap insulation performance while retaining structural outer rigidity. OEMs can now request micro-channeled sensor protection sleeves that improve response times for thermocouples while shielding sensitive electronics from extreme radiant heat.
Expert answers regarding design parameters, installation protocols, OEM order customization, and material selection.
Browse our additional line of specialized shapes, vacuum-formed tubes, blankets, and high-alumina textiles.
