FibroCeram Materials
FibroCeram Materials
Explore our premium high-alumina silica fiber bulk, textiles, boards, and custom module shapes engineered for extreme thermal containment.
Vermiculite Coated Alumina Reinforced S. S. Wire Stainless Steel Wire Glass Fiberglass Insert Weave Furnace Fabric Woven Ceramic Fiber Cloth with Aluminum Foil
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6-50mm Temp 1300 Superwool Fibre Wool Blanket Thermal Insulation Heat Resistant Ceramic Fiber Felt Manta Kaowoll Refractaria PARA Hornos for Fireproof Lining
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High Purity Alumina-Silica Fiber Lightweight Refractory Material Ceramic Fiber Paper
Request Wholesale QuoteTitan New Material is a major ceramic fiber manufacturer and global exporter based in China. We specialize in engineering, synthesizing, and custom-fabricating high-purity amorphous alumina-silica fibers, polycrystalline alumina fibers, and zirconia-stabilized refractory matrices. Our global supply capabilities encompass ceramic fiber blankets, bulk fiber fill, rigidized boards, high-density paper, folded and stack-bonded modules, refractory castables, and high-alumina refractory bricks designed to minimize heat loss in demanding industrial environments.
As direct-from-factory manufacturers, our synthesis processes strictly control fiber diameter (typically 2.5 to 4.5 microns) and shot content (non-fibrous material kept under 12%), guaranteeing superior thermal insulation performance, low thermal capacity, and exceptional resistance to thermal shock.
Classified into three temperature grades: 1260°C (Standard/HP), 1300°C (High Alumina), and 1430°C (Zirconia). Thickness ranges from 6mm to 50mm with bulk densities spanning 64 kg/m³ to 160 kg/m³. Double-needled for enhanced tensile strength before and after heating.
Vacuum-formed rigid boards engineered for 1260°C and 1430°C applications. Thicknesses range from 6mm to 100mm with densities from 220 kg/m³ to 600 kg/m³. Feature high compressive strength, low shrinkage, and excellent resistance to hot gas erosion.
Formulated in three specialized grades: 1260°C Standard, 1350°C High Aluminum, and 1430°C ZrO2 Zirconia. Thicknesses range from 1mm to 10mm with uniform densities between 170 kg/m³ and 220 kg/m³. Ideal for precision gasketing and thermal expansion joints.
Constructed from pre-compressed ceramic fiber blankets in stack-bonded or folded form. Densities range from 160 kg/m³ to 240 kg/m³. Pre-installed with S-Type, M-Type, or T-Type high-grade alloy (SS310/Inconel) anchor hardware for seamless furnace lining installation.
The following performance matrix illustrates the physical and thermomechanical characteristics of our primary fiber fill product grades, verified via independent ASTM C892 and ISO test protocols:
| Grade Classification | Classification Temp | Continuous Use Temp | Chemical Composition (Al₂O₃ + SiO₂ + ZrO₂) | Thermal Conductivity (400°C) | Permanent Linear Shrinkage |
|---|---|---|---|---|---|
| Standard Refractory Fiber | 1260°C (2300°F) | 1050°C (1922°F) | Al₂O₃: 45-46% | SiO₂: 53-54% | 0.09 W/m·K (128 kg/m³) | -3% (1000°C × 24h) |
| High Purity (HP) Fill | 1260°C (2300°F) | 1100°C (2012°F) | Al₂O₃: 47-49% | SiO₂: 50-52% | 0.085 W/m·K (128 kg/m³) | -2.5% (1050°C × 24h) |
| High Alumina Fiber Fill | 1360°C (2480°F) | 1200°C (2192°F) | Al₂O₃: 52-55% | SiO₂: 44-47% | 0.078 W/m·K (128 kg/m³) | -2.5% (1150°C × 24h) |
| Zirconia (ZrO2) Reinforced | 1430°C (2600°F) | 1350°C (2462°F) | Al₂O₃: 35-40% | SiO₂: 45-50% | ZrO₂: 15-17% | 0.072 W/m·K (128 kg/m³) | -2.0% (1300°C × 24h) |
When selecting wholesale ceramic fiber fill for deep cavity filling, expansion joint packing, or vacuum-formed precursor formulation, bulk density optimization is paramount. Increasing packing density from 64 kg/m³ to 128 kg/m³ reduces radiative heat transfer exponentially at temperatures exceeding 800°C. However, exceeding 160 kg/m³ in un-bonded loose fill applications can increase solid conduction, yielding diminishing thermal returns. Our technical engineering team provides custom density calculation scripts for EPC contractors globally.
Quantifiable operational benchmarks that demonstrate our supply chain stability, production throughput, and international export capabilities.
Unlocking cost efficiency, scalable production capacity, and technological innovations in high-temperature refractory processing.
China holds over 45% of the world's high-purity kaolin and calcined bauxite reserves. Located in Henan province—the heart of China's refractory mineral belt—Henan FibroCeram accesses ultra-low-impurity raw materials directly at the mine source. This proximity eliminates raw material transit markups and guarantees consistent chemical purity (Fe₂O₃ + TiO₂ content < 0.7%), ensuring ultra-white, low-shot bulk fiber fill with superior resilience.
Our production facilities utilize state-of-the-art electric resistance furnace blowing and spinning technology. By controlling the viscosity of the molten alumina-silica stream at 2000°C with automated optical sensors, our continuous spinning process yields long, flexible fibers with tensile strength 30% higher than traditional blown fiber methods. This results in minimal breakage during wholesale compaction, shipping, and automated pneumatic installation.
Operating 12 continuous production lines 24/7 enables Titan New Material to achieve unparalleled economies of scale. We pass these cost efficiencies directly to global distributors, EPC contractors, and OEM boiler manufacturers. Procurement buyers benefit from factory-direct pricing without intermediary trading margins, paired with customized OEM packaging, private labeling, and bulk palletization tailored for international freight optimization.
Key macroeconomic vectors driving the evolution of high-temperature ceramic fiber fill and specialized fiber matrices worldwide.
With global net-zero commitments and escalating industrial gas costs, heavy industries (steel, glass, ceramics) are replacing heavy dense refractory bricks with lightweight ceramic fiber linings and loose fiber fill insulation. Ceramic fiber modules and bulk fill lower furnace structure weight by up to 70% and reduce heat storage losses by 80%, enabling rapid thermal cycling and up to 20% fuel consumption reductions.
The global transition to hydrogen-fueled industrial kilns creates intense, high-moisture combustion atmospheres. Traditional refractory materials suffer accelerated degradation in high-vapor steam environments. Henan FibroCeram is pioneering silica-dense and zirconia-enhanced fiber compositions engineered to maintain structural integrity and low linear shrinkage under hydrogen combustion atmospheres up to 1400°C.
Occupational health standards (such as EU REACH regulations) have catalyzed demand for Low Bio-Persistence / Alkaline Earth Silicate (AES) fibers (Superwool / Soluble Fibre). These bio-soluble fibers dissolve in human lung fluids if inhaled, eliminating carcinogenic classifications while retaining high-temperature insulation efficacy up to 1200°C for domestic appliances and industrial heating devices.
Our high-temperature ceramic fiber products are widely deployed across the ceramics industry, metallurgical industry, electric appliances manufacturing, pipe thermal wrapping, and passive fire protection sectors.
High-efficiency thermal insulation linings for Regenerative Thermal Oxidizers (RTO incinerators), shuttle kilns, rotary kilns, roller hearth kilns, and high-temp Muffle furnaces. Bulk ceramic fiber fill provides airtight expansion joint sealing and furnace car deck insulation.
Complete insulation solutions for movable kilns, tunnel kilns, and vaulted roof kilns utilized in red brick and ceramic manufacturing. Ceramic fiber modules prevent crown heat radiation, drastically lowering energy overhead for brickworks.
Food-safe, ultra-high thermal containment insulation blanket and loose ceramic fiber fill for dome wood-fired pizza ovens, commercial bakery deck ovens, and high-temperature kitchen equipment. Guarantees exterior shell safety while retaining internal hearth temperatures.
Refractory fiber materials are extensively used throughout steel production lines: ladle covers, tundish pre-heaters, continuous casting molds, annealing furnace walls, soaking pit covers, and reheating furnace door seals resisting temperatures up to 1430°C.
High-density ceramic fiber paper and compressed blankets serve as non-combustible internal cores for commercial fire doors, safe deposit boxes, elevator shaft cladding, and marine fire barriers certified under UL 10C and EN 1634-1 fire safety ratings.
Ceramic fiber cloth, woven tapes, and flexible blankets combined with Rockwool provide layered thermal acoustic wrapping for high-pressure steam pipes, chemical refinery conduits, exhaust manifolds, and power plant turbine housings.
How Henan FibroCeram ensures frictionless international trade, compliance, quality control, and custom OEM manufacturing for tier-1 industrial buyers.
Our manufacturing workflow operates under strict ISO 9001:2015 Quality Management Systems and ISO 14001:2015 Environmental Standards. Every production batch of ceramic fiber fill undergoes X-ray fluorescence (XRF) elemental chemical analysis, laser particle shot testing, and thermal shrinkage validation before shipment approval.
We supply raw bulk ceramic fiber fill engineered to specific client parameters: lubricated vs. un-lubricated loose fill, variable fiber lengths (short fiber for vacuum molding slurry vs. long resilient fiber for packing), custom die-cut gaskets, aluminum foil laminations, and tailored density compaction for specialized thermal blankets.
To withstand long sea freight journeys and high-humidity tropical port storage, all ceramic fiber shipments are double-sealed in heavy-duty polyethylene inner vapor barriers and outer woven polypropylene bags or reinforced corrugated cartons, vacuum-compressed on heat-treated ISPM-15 compliant export pallets.
Expert engineering answers regarding ceramic fiber fill selection, safety, temperature limits, and wholesale procurement.
Browse our additional industrial-grade refractory ceramic products, modules, ropes, and custom thermal insulation components.
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