FibroCeram Materials
FibroCeram Materials
As a global pioneer in ceramic fiber innovation, Henan FibroCeram Advanced Materials Co., Ltd. (integrating our industrial brand, Titan New Material) is a prominent ceramic fiber manufacturer in China. We operate a highly precise manufacturing system specializing in the development, fabrication, and worldwide distribution of next-generation high-temperature refractory components.
Our comprehensive materials suite spans ceramic fiber blankets, bulk fiber, high-density boards, custom paper sheets, modular linings, refractory castables, and insulating bricks. These products are carefully engineered to meet the extreme thermodynamic challenges of energy-intensive manufacturing environments worldwide.
Automated double-sided needling process ensures structural integrity and high tensile strength across all temperature thresholds.
Our components are formulated with precise metallurgical control to balance insulation performance and thermodynamic stability. Check our primary classification parameters below:
Classified into 1260°C, 1300°C, and 1430°C grades. Thickness range: 6mm to 50mm. Density spectrum: 64 kg/m³ to 160 kg/m³. Features double-needle stabilization, high tensile strength, and zero organic binder composition.
Classified into 1260°C and 1430°C classes. Ideal for structural rigidity under wind abrasion. Thicknesses: 6mm to 100mm. Density: 220 kg/m³ to 600 kg/m³. Supports high-velocity gas flows and direct flame contact.
Types include 1260°C Standard, 1350°C High-Alumina, and 1430°C Zirconia (ZrO2). Thicknesses: 1mm to 10mm. Density: 170 kg/m³ to 220 kg/m³. Highly flexible, easily die-cut, and perfect for gasket seals.
Fabricated using compressed blankets. Offered in Stack-bonded and Folded geometries. Density range: 160 kg/m³ to 240 kg/m³. Can be pre-equipped with S/M/T-type steel anchors for rapid hot-face installation.
| Material Type | Classification Temperature (°C) | Common Density (kg/m³) | Typical Applications | Key Performance Indicators |
|---|---|---|---|---|
| Standard Al-Si Blanket | 1260°C | 64 / 96 / 128 | Boiler linings, pipe insulation wrapping | Excellent tensile strength, low thermal conductivity |
| Zirconia-Modified Board | 1430°C | 220 / 300 / 360 | Glass kiln walls, RTO combustion chamber lining | Low linear shrinkage (< 3% at working limit) |
| High-Purity Paper | 1260°C / 1350°C | 200 ± 15 | Die-cut expansion joints, electrical insulation | High flexibility, chemical corrosion resistance |
| Pre-Anchored Modules | 1260°C / 1430°C | 160 - 240 | Steel reheat furnace wall, shuttle kiln roofs | Faster installation, minimized joint shrinkage |
| Polycrystalline Mullite Bulk | 1600°C - 1700°C | Bulk Density Variable | Ultra-high temp aerospace, specialty furnaces | Minimum micro-crystallization devitrification |
How our engineered materials address key structural, economic, and logistical pain points for engineering and supply chain managers.
Industrial furnaces consume immense amounts of energy. Under-engineered or low-quality ceramic fibers degrade prematurely due to devitrification (where amorphous glass fibers crystallize under continuous heat, resulting in shrinkage, cracking, and loss of insulation).
Titan New Material products mitigate this issue by controlling the shot content (non-fibrous material) to less than 12%. By reducing shot content and maximizing the volume of active insulating fibers, our materials achieve lower thermal conductivity, allowing for thinner linings that deliver equivalent or superior thermal resistance.
Compliance with strict occupational safety and health regulations is a major priority for modern supply networks. To support environmental safety, we offer AES (Alkaline Earth Silicate) Bio-Soluble fiber products.
These bio-soluble materials feature low biopersistence, meaning they are designed to dissolve naturally if inhaled, eliminating regulatory risks while matching the performance of standard aluminosilicate fibers up to 1200°C.
Different high-temperature applications demand customized insulation structures. Discover how our ceramic fiber products optimize thermal configurations in six key industries:
Provides critical high-performance backing for Regenerative Thermal Oxidizers (RTOs), shuttle kilns, rotary kilns, and muffle furnaces. Our modular designs resist gas-stream velocities up to 30 m/s without fiber erosion.
Engineered for moveable and static tunnel kilns processing red brick and fine tableware. Helps control thermal zones and prevents structural warpage from cyclical thermal expansion.
Utilizes ultra-thin, highly flexible, food-safe ceramic fiber paper and lightweight blankets. Limits external chassis temperatures to protect operators and complies with domestic fire safety codes.
Withstands the extreme physical and chemical demands of steel production. Used in reheat furnace walls, ladles, tundishes, and casting molds to limit heat loss and improve metallurgy purity.
Our high-density blankets and lightweight boards serve as reliable cores for commercial fire doors. Ensures reliable acoustic dampening and stops thermal transmission during emergencies.
Designed for steam mains and high-temperature process piping. Combats environmental degradation, reduces heat radiation, and works alongside outer metal jacketing to prevent corrosion under insulation (CUI).
How Henan FibroCeram is pushing the boundaries of high-temperature material science to support cleaner, more efficient industrial operations.
Traditional refractory ceramic fibers (RCF) are increasingly subject to environmental restrictions. Our R&D team has developed low-biopersistence Calcium-Magnesium-Silicate (AES) fibers. These fibers retain structural strength at continuous exposure levels up to 1100°C while offering a safer alternative for operators.
For ultra-high-temperature environments (1500°C - 1700°C) such as aerospace manufacturing and precision ceramics sintering, we have expanded our production of Polycrystalline Mullite Fibers. Formulated with zero glass phase, these components avoid standard recrystallization devitrification, remaining flexible under intense thermal cycles.
Utilizing automated vacuum-forming machines, we can produce intricate, customized geometries (such as burner cones, feed headers, and combustion chamber sleeves) with high dimensional accuracy. Our organic-inorganic hybrid binders also reduce smoke and odor release during initial furnace heat-ups.
As an established supplier to industrial markets across North America, Europe, East Asia, and the Middle East, Henan FibroCeram maintains strict compliance standards to ensure seamless customs clearance and reliable performance.
1. Application Review: Tell us your operating temperature, chemistry conditions, and physical constraints.
2. Material Selection: We recommend target densities, raw chemistry types (RCF, Bio-soluble, or Mullite), and anchor specs.
3. Prototype & Test: Custom vacuum-formed parts or board sizes are prepared and tested for thermal shrinkage.
4. Bulk Dispatch: Automated manufacturing scale-up, JIT shipping, and comprehensive customs compliance documentation.
